water supply pipe production equipment

Main Components of the Pipe Production Line:

- Single-Screw Extruder

- Pipe Die

- Vacuum Sizing Tank

- Spray Cooling Water Tank

- Puller

- Cutter

- Turning Table

1. Extruder:

Type: High-speed, high-efficiency single-screw extruder.

Screw Design: Features a barrier-type screw with a combined mixing head for effective plasticization.

Barrel: Utilizes a new type of barrel with low-noise fans, ceramic heating rings, and a high-speed hard-toothed surface reducer. The fully automatic vacuum feeding system ensures excellent plasticization and mixing, guaranteeing high-speed and high-performance extrusion.

2. Marking Line:

Description: The pipe marking line is extruded using a 30 mm single-screw extruder equipped with a composite die.

3. Extrusion Die:

Material: Made from high-quality 40Cr steel.

Technology: Employs advanced spiral or blue-type die technology for stable and reliable extrusion. Features water film lubrication and water ring cooling to meet PE material requirements and ensure diameter and roundness stability during high-speed production of thick-walled pipes.

4. Vacuum Sizing Tank:

Material: Constructed from high-hardness, quality stainless steel.

System: Includes advanced water circulation and high-pressure cooling systems, vacuum degree adjustment device, and precise automatic water temperature and level control system.

Sizing Sleeve: Precision tin bronze design for fast cooling and shaping. The system allows three-dimensional adjustments (up, down, left, right) to accommodate different pipe specifications and production speeds, with customizable cooling configurations.

5. Spray Cooling Water Tank:

Material: Stainless steel with a transparent soft PVC curtain cover.

Features: Stainless steel float ball water level adjustment, electric water temperature control, and nozzles made from engineering plastic ABS. The frame is adjustable up and down and includes a wheel support mechanism.

6. Puller:

Type: Dual or multi-track puller, depending on pipe diameter and wall thickness.

Features: Uses variable frequency speed control with chain-driven tracks to ensure uniform pulling speed. Combines pneumatic and mechanical clamping with bearing adjustment to minimize installation errors.

7. Cutter:

Type: Dust-free automatic cutting saw.

Features: Provides smooth and even cutting surfaces with high precision and low noise. For large-diameter pipes, an automatic planetary cutting machine is used in synchronization with the production line. The saw blade position and cutting depth are adjustable, ensuring reliable cutting performance.

This production line is designed to offer high efficiency, stability, and ease of use, making it well-suited for producing high-quality PE water supply pipes.